LED lamp assembly automation efficiency increased by 35 times

The day before, in the Taizhou Far East TieMa automation equipment Co., Ltd. production workshop, 3 technicians are on a rotary type LED lamp automatic assembly machine debugging. This is the company since June this year, the introduction of the first automatic equipment in the Canton Fair, the production of eleventh automation equipment, the project was included in the national Ministry of science and technology innovation fund project. This assembly machine to change the traditional manual assembly technology, not only in our country is the first attempt, the world is also the first. The director of the company's strategic development center Luo Xuecheng said.

Private cocoon scientific achievements by the State Ministry of science and Technology Innovation Fund

The first half of this year, the team after 3 years of development, create the automatic assembly machine rotary type LED lamp Guoneishoutai by automatic lamp, lamp holder, lamp holder, rotary shear filament, rivets, nailing, detection, high voltage, glue, cover the ball, the ball cover, automatic pressure lights of 16 stations. The (also called the LED bulb lamp automatic assembly machine), automatic LED, fluorescent lamp assembly, production efficiency and product quality has been significantly improved.

Luo Xuecheng told reporters that this automation equipment has 7 key technologies in the industry, the 8 technology patents, 10 innovative points, the 16 stations, can effectively replace the artificial 15 ~25. This year, the city has a total of 5 projects selected the first batch of projects of the 2013 annual national innovation fund, TieMa accounted for one of them. We received a total of about 1000000 yuan of funds to support the Ministry of science and technology, which is not only a positive for our technology, but also greatly inspired the enthusiasm of our entire team innovation. "Luo Xuecheng said, rotary type LED lamp, the company declared" automatic assembly machine "at the end of October the" innovation "Chinese lighting division the first round of third weeks, also won the top eight qualification.

Manual assembly for machine operation efficiency increased 35 times

"LED bulb lamp is composed of heat sink, driver, light source substrate, ball cover, lamp holder, and rivets. The conventional LED bulb assembly is assembled by hand, which has many problems, such as low efficiency, high cost, and so on. The cavalry company automation division of Seiko workshop director Chen Minggui told reporters, in order to replace the manual assembly, analysis of R & D personnel one by one on the structure parameters of various LED bulb assembly parts, assembly time of each working procedure and operation time, the number of assembly station, and after repeated tests, many improvements, eventually developed automatic assembly this machine rotary type LED lamp.

What are the advantages of this automatic assembly machine? Luo Xuecheng gave reporters an example. "With the production of LED lamps, the past manual operation, a worker in 8 hours of work time, can assemble 300 LED lamp; and the use of this equipment, under the same conditions, can assemble more than 10 thousand LED lamp, the efficiency is improved by about 35 times. "Not only that, this kind of rotary LED lamp automatic assembly machine can produce 1300 LED lamps per hour, but the general use of the long disc machine, the production capacity of only 700 hours per hour.

Explore the green communication system to allow LED lights in the communications sector

Many reports mentioned that Jimmy Lin founded a technology company, when he was on a business trip, the phone can control the home lamps. And this technology, not far away from us. We are studying through the WiFi to control the lighting technology, is expected early next year, the product will be available. "Luo Xuecheng said, installation procedures related to APP, in the mobile phone network, establish contact and implanted in LED lamp master chip, can use mobile phone to control home lighting color, brightness, color temperature etc..

Not only that, the team is also developing green communication system. Some experts say that WiFi radiation on the human body, so we think, can not be in the LED lights to create a 'router', the phone installed a receiver, the signal can be received through the light. "Luo Xuecheng said, now, the company has made contact with a professor at the University of Texas and the United States are under study," it certainly optimistic about market prospects, such as the hospital for normal operation of precision instruments, the WiFi shield, if change the way through the light receiving signal, the products will enter the market in the hospital; conference center, hotel, etc. can be widely used. "